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The Drawing Board - Engineering with Attitude

Engineering Trivia Quiz - April 5th 2010

 
This Weeks Trivia Quiz
Monday 5 April, 2010 09:07 AM
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The Gantt Chart Dilemma

 
To Gantt Chart or Not to Gantt Chart                                                                                   
That is the question
Whether tis nobler in the mind to suffer
The risks and hassles of possible failure
Or to take steps against a sea of potential troubles,
And by detailing every step end them? To not fail: but to sleep;
No more; the troubled sleep of anxious mind.
The heart-ache and the thousand natural shocks of a disturbed nights sleep
The doubts which creep into the minds subconscious
For is it worth the time and effort taken
To detail a small project.  Verses the satisfaction:
Of knowing a thorough job will minimise the chance of failure
Devoutly to be wish'd. To not fail, but to sleep;
To sleep: perchance to dream: ay, there's the rub;
For in that sleep of success what dreams may come
When we have shuffled off this mortal companies payroll,
Must give us pause: there's the respect of a job well done
But a calamity will stick and have a long life;
For what Engineer would bear the whips and scorns of time

with apologies to one William Shakespeare
Wednesday 31 March, 2010 10:48 AM
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Air Over Hydraulics

 
How do you achieve the power, precision, flexibility and reliability of a hydraulic system from  a  standard  compressed air supply ?

Many times in Engineering design, there is a need to deliver the characteristics of a hydraulic system without the costs of a full hydraulic system.  Generally compressed air is readily available in most applications.  Even if its not, the cost of supplying compressed air is usually much less than an equivalent hydraulic system.  There are ways to boost the performance and characteristics of pneumatics but the cost and complexity (read reliability) increases exponentially and it is never the same outcome as a good hydraulic system.
Before settling for a pneumatic design which may not supply the ideal performance or characteristics, consider the advantages of an “Air Over Hydraulic” system, such as the units supplied by Enerpac.  
I have successfully used these units in a number of applications requiring precise control, at a very reasonable cost.  
Obviously they are not going to suit every application but I would certainly recommend that they be considered as a viable alternative.
Monday 29 March, 2010 10:29 AM
 

Engineering Trivia Quiz - Mar 29th 2010

 
This Weeks Trivia Quiz
Monday 29 March, 2010 07:39 AM
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Engineering Trivia Quiz - Mar 22nd 2010

 
This Weeks Trivia Quiz
Monday 22 March, 2010 07:41 AM
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Automatic Drawing Number System

 

How to create an efficient drawing management system for CAD


Preamble
The heart of a good Engineering office is a good drawing management system. It should be simple to produce such a system. But typically it hasn't been. Large Engineering manufacturers usually employ substantial resource to this part of the system and most will have a fairly sophisticated process. They need it, in order to operate. Assemblies, sub assemblies, individual components, clearly identifiable and manageable. The automobile, the aircraft, the washing machine, it is essential that they have systems and staff to manage the systems, so as to make it work. In the days before computers, manufacturers would generally use a fairly sophisticated combination of letters and numbers in order to segregate and group components and systems. Human error was very common.

Tuesday 16 March, 2010 10:38 AM
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Engineering Trivia Quiz - Mar 15th 2010

 
This Weeks Trivia Quiz
Monday 15 March, 2010 07:59 AM
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Engineering Trivia Quiz - Mar 8th 2010

 
This Weeks Trivia Quiz
Monday 8 March, 2010 09:56 AM
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Poor Wash Down Practices Blocking Your Drainage System ?

 

Preamble
How To Prevent Blocked Drains Caused By Poor Wash Down Procedures.
Many industrial processes have a need to wash down plant and equipment.  This may be done “in line” or at a remote dedicated location such as a wash room.  Typically the design of the area will have a grated floor drain and the residue then runs from this floor drain through an underground drainage system to a pit or treatment plant.

 Water and similar liquids which are are relatively clean will happily flow through drainage pipes and there are millions of kilometers of drainage pipes installed throughout the world.  However, as every plumber will tell you, it is not always free flowing liquids which finds its way into drainage systems and clearing blocked pipelines is a regular occurrence.

When considering industrial wash down applications there is the potential for many and varied liquids or slurries to find their way into drainage systems.  Whilst in theory running a network of underground pipes to a central treatment system or pit can look attractive.  It looks far less attractive to the maintenance manager who has to deal with the constant blockages.

In theory the grated drain cover acts as a course filter to prevent large pieces of sediment getting into the drainage system and the operators clean up the sediment which can then be disposed of via a solid waste system.  Typically, for an “in line” process, there will be a Standard Operating Procedure to clean up any “operational” spillage during production, in order to prevent it from getting into the drainage system.

Monday 1 March, 2010 09:58 AM
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"A good scientist is a person with original ideas. A good engineer is a person who makes a design that works with as few original ideas as possible" - Freeman Dyson