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How to solve Engineering Problems


Here at Engcom we have many years experience working on large projects.  In that time we have seen and come up with many awesome ways to solve problems that engineers frequently encounter.  We have decided to share these with you here.

If you have a problem that you would like to see featured here why not get in contact with us and we'll see if we can help.

How to Safely Blow Dusts Off Skin and Work Clothes

 
Use an Air Duster

It doesn't matter how hard you try to eliminate dust,  there is often dust in the work place and that dust generally ends up on people and on clothing.  Many workers use a standard compressed air blow gun to remove dusts from their clothing and skin.
Monday 23 August, 2010 09:23 AM
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How to work smarter

 

7 Top Efficiency Tips for Engineers

It's all about one word - DISCIPLINE  -

  1. Don't be a slave to the telephone
  2. Use the Pareto Principle
  3. Focus on the “Must Do Jobs” not the “Nice To Do Jobs” 
  4. Prioritize
  5. Avoid Getting Sucked In (to the gossip trap)
  6. Qualify the Work (be specific)
  7. Delegate

 

Sunday 25 July, 2010 08:56 AM
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How To Fix Those Pipe Line Problems

 
How often do you feel totally frustrated as you attempt maintenance or process improvement works on a tangled web of unmarked pipe lines and inaccessible or non existent isolation valves ?

 photo courtesy of  Industrial Process Piping 347 Park Street Troy, Michigan 48083 www.industrialprocesspiping.com/If your answer is “often”, then you are not alone, it is a common engineering problem ....
did I write “problem” ? …....
let me re write ....     
“Opportunity For Improvement”
Sunday 13 June, 2010 08:25 AM
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Automatic Drawing Number System

 

How to create an efficient drawing management system for CAD


Preamble
The heart of a good Engineering office is a good drawing management system. It should be simple to produce such a system. But typically it hasn't been. Large Engineering manufacturers usually employ substantial resource to this part of the system and most will have a fairly sophisticated process. They need it, in order to operate. Assemblies, sub assemblies, individual components, clearly identifiable and manageable. The automobile, the aircraft, the washing machine, it is essential that they have systems and staff to manage the systems, so as to make it work. In the days before computers, manufacturers would generally use a fairly sophisticated combination of letters and numbers in order to segregate and group components and systems. Human error was very common.

Tuesday 16 March, 2010 09:38 AM
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Poor Wash Down Practices Blocking Your Drainage System ?

 

Preamble
How To Prevent Blocked Drains Caused By Poor Wash Down Procedures.
Many industrial processes have a need to wash down plant and equipment.  This may be done “in line” or at a remote dedicated location such as a wash room.  Typically the design of the area will have a grated floor drain and the residue then runs from this floor drain through an underground drainage system to a pit or treatment plant.

 Water and similar liquids which are are relatively clean will happily flow through drainage pipes and there are millions of kilometers of drainage pipes installed throughout the world.  However, as every plumber will tell you, it is not always free flowing liquids which finds its way into drainage systems and clearing blocked pipelines is a regular occurrence.

When considering industrial wash down applications there is the potential for many and varied liquids or slurries to find their way into drainage systems.  Whilst in theory running a network of underground pipes to a central treatment system or pit can look attractive.  It looks far less attractive to the maintenance manager who has to deal with the constant blockages.

In theory the grated drain cover acts as a course filter to prevent large pieces of sediment getting into the drainage system and the operators clean up the sediment which can then be disposed of via a solid waste system.  Typically, for an “in line” process, there will be a Standard Operating Procedure to clean up any “operational” spillage during production, in order to prevent it from getting into the drainage system.

Monday 1 March, 2010 08:58 AM
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Is Low Head Height Extraction Duct Causing A Problem ?

 
 Large diameter extraction ducting can often be a head height problem in areas with low roofs when the ducting can interfere with pedestrian or vehicular  access ways.
Typically the hazard will be painted a bright colour or marked with signage, tape or similar. But it will still be a hazard.
Monday 8 February, 2010 07:09 PM
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Adhesive Application – Feed Head Improvement (or Glue Head Fix)

 
 It was a board converting plant.  The product is not important. It was a continuous process and there was a need to apply a line of PVA adhesive to the edges of the board as it traveled through a series of rollers.  The system was pressure fed from a central adhesive supply. The set up was probably designed for a smaller, precision application as there were fine, micrometer type adjustments everywhere.  The adhesive application was from a “shoe” type of plate with fine holes at the base. The whole assembly was on a circular bar for lateral adjustment located across the machine.  
Unfortunately I didn't take pictures of this set up but it was a nightmare.
Friday 29 January, 2010 09:56 AM
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Safely Removing Jammed Shafts from Fibre Board Roll Cores

 
 Drywall sheet is a simple product. A layer of gypsum between top and bottom sheets of fibre board.  The difficult part is in the manufacturing process.
The fibre board is supplied in large rolls .  A shaft is fitted through the core.  A standard procedure for most fibre board products.  The shafts generally have “strip fingers” which are pushed out by compressed air to grip the inside of the core.  When the roll has run out, the fingers are deflated and the core removed from the shaft, ready to be fitted into the next roll.
Most of the time, this process works well.
Monday 4 January, 2010 12:05 AM
 
"A good scientist is a person with original ideas. A good engineer is a person who makes a design that works with as few original ideas as possible" - Freeman Dyson